Safety First - Basic Winch Operation

Every winching situation is different, but the basics of safety in these operations are consistent in every job.  Working with winches can be very dangerous, and applying the following rules could save your life or limb.  These rules are not all inclusive, and cannot substitute for common sense when using a winch.

  • Make sure to read the operator’s manual for your winch before operating. This will ensure that winch specific safety information is recognized. Familiarize with the winch and all of its components.
  • Verify that your winch is installed properly and securely, and that it is installed on a sturdy foundation and stable ground.
  • Make sure your winch and accessories are not in need of routine maintenance. Inspection to ensure safe use will include verifying the rope or chord is not kinked, frayed or damaged, and hooks and hook pins are not worn.
  • Take the time to assess your situation and plan your operation carefully.
  • Always wear personal protection gear when operating a winch. This includes heavy work gloves and eye protection.  Depending on the work, a hard hat may be required.
  • Any bystanders need to be kept at a safe distance while winch is in operation.
  • Avoid wearing loose fitting clothing, or anything that could become entangled in the rope or other moving parts.
  • When working on the winch, always make sure it is disconnected from its power source.
  • Never exceed the winch’s rated capacity.
  • Never allow a child to operate a winch. It is not a toy.
  • Keep an eye on the spooling once the winch is in operation. Improper spooling can cause a hazard and a headache.  For more information on spooling, see The Wrap on Wire Rope Spooling.
  • Observe your winch operation from a safe distance, if possible. Remote controls are useful for this purpose.  
  • Never operate any equipment under the influence of drugs or alcohol.
  • If the equipment is not working properly, or is creating unusual sounds or vibrations, this is generally a warning sign. Stop the operation immediately and check for the cause.
  • Never lift people with a winch unless it is personnel rated.

Winches Inc is happy to provide this information to you to help ensure your safety.  We are your winch solution and the authority on winches and winch operations.  For more information, see www.winchesinc.com or call us at 877-495-9721.